Functional Safety Solutions for High-Risk Mining Operations

Experts in IEC 61508 / 61511 functional safety for mining, processing plants, and autonomous systems.

Mining-specific functional safety expertise

Proven compliance with global safety standards

Experience across fixed plant, mobile & autonomous systems

About Us

At Integri Consulting, we specialize in functional safety for the mining industry, helping clients navigate complex safety challenges across small scale and large scale mining operations. With a deep understanding of mining, we provide expert guidance to ensure compliance, enhance reliability, and reduce risk in high-hazard environments.

Our approach is built on technical excellence, industry experience, and a commitment to integrity. We work closely with mining companies to assess risks, optimize safety systems, and implement robust solutions that protect workers, equipment, and production. Whether it’s fixed plant, mobile machinery, or autonomous systems, Integri Consulting delivers tailored safety strategies that align with industry best practices and regulatory requirements.

Industries

We support mining operations across a wide range of commodities, delivering functional safety expertise tailored to the unique risks of each sector. Our experience spans both traditional and emerging resources, supporting safe, compliant, and reliable operations across the mining lifecycle.

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Iron Ore

Functional safety solutions for large-scale iron ore operations, supporting fixed plant, mobile equipment, and bulk handling systems.

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Gold

Risk-based safety assessments and lifecycle support for gold mining operations across processing and autonomous systems.

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Copper

Safety lifecycle services ensuring compliance, reliability, and performance across copper mining operations.

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Aluminum

Functional safety support for aluminum mining and processing in energy-intensive and high-risk environments.

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Lithium

Specialized functional safety expertise for lithium mining and processing facilities using emerging technologies.

And More

Our experience extends across multiple commodities and mining applications with tailored safety solutions.

Services

HAZID / LOPA

HAZID identifies safety risks, while LOPA assesses the effectiveness of protective systems and ensures they meet required safety levels. Together, they help mitigate hazards, enhance compliance, and ensure safe, reliable operations in high-risk industries like mining.

FMEAs

FMEA identifies potential failure modes in a system and evaluates their impact. By prioritizing risks based on severity, likelihood, and detectability, it helps improve safety and reliability in industries like mining and manufacturing.

Risk Assessments

Functional safety risk assessments evaluate potential hazards in safety-critical systems to ensure they meet required safety standards. By identifying risks and assessing the effectiveness of safety functions, these assessments help mitigate hazards and improve system reliability, safety, and compliance in high-risk industries like mining.

Services

HAZID / LOPA

HAZID / LOPAHAZID identifies safety risks, while LOPA assesses the effectiveness of protective systems and ensures they meet required safety levels. Together, they help mitigate hazards, enhance compliance, and ensure safe, reliable operations in high-risk industries like mining.

FMEAs

FMEAsFMEA identifies potential failure modes in a system and evaluates their impact. By prioritizing risks based on severity, likelihood, and detectability, it helps improve safety and reliability in industries like mining and manufacturing.

Risk Assessments

Risk AssessmentsFunctional safety risk assessments evaluate potential hazards in safety-critical systems to ensure they meet required safety standards. By identifying risks and assessing the effectiveness of safety functions, these assessments help mitigate hazards and improve system reliability, safety, and compliance in high-risk industries like mining.

Functional Safety Lifecycle

1. Concept
2. Overall Scope Definition
3. Hazard and Risk Analysis
4. Overall Safety Requirements
5. Safety Requirements Allocation
6. Overall Operation and Maintenance Planning
7. Overall Safety Validation Planning
8. Overall Installation and Commissioning Planning
9. Safety-related Systems: E/E/PE Systems
10. Safety-related Systems: Other Technology
11. External Risk Reduction Facilities
12. Overall Installation and Commissioning
13. Overall Safety Validation
14. Overall Operation, Maintenance and Repair
15. Overall Modification and Retrofit
16. Decommissioning or Disposal

Who We Work With

Contact Us

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